Bansal Wire Industries Ltd. (BWIL) inaugurated its largest cutting-edge facility in Dadri, envisioned as one of the most advanced and sustainable wire manufacturing units in the country. With a current production capacity of 3.6 lakh MTPA, the facility is poised to scale up to 4.2 lakh MTPA by H1 FY26. BWIL's total infrastructure is capable of supporting up to 6 Lakh MTPA. The plant positions Bansal Wire at the forefront of the steel wire industry.
Strategically designed to serve high-growth sectors such as Automotive, Agriculture, Power & Transmission, Construction, and General Engineering, the Dadri plant blends industrial scale with environmental stewardship.
Designed with sustainability at its core, the facility features solar power generation, rainwater harvesting, energy-efficient machinery, and an acid-free wire cleaning process. An on-site Effluent Treatment Plant (ETP) and extensive landscaping reinforce its green footprint.
The plant houses a fully equipped R&D Centre to develop high-performance wires, such as Induction-Tempered, Oil-Tempered, LRPC, and Brass-Coated Reinforced Wires, for key sectors, including automotive, construction, agriculture, and power.
"The Dadri facility is a bold statement of our future-ready vision and commitment to 'Make in India' at global standards," said Pranav Bansal, CEO & MD of Bansal Wire Industries Ltd. "It not only strengthens our production capabilities but also reflects our aspiration to lead with technology, sustainability, and precision engineering in the wire manufacturing industry."
The new plant is designed to set a benchmark in innovation, sustainability, and community impact. Featuring advanced automation, it is equipped with high-speed precision machines and will soon house an R&D centre dedicated to developing next-generation products. The plant also prioritises green manufacturing by integrating solar power systems, rainwater harvesting, zero-acid sand belt cleaning, and a comprehensive Effluent Treatment Plant (ETP) to minimise its environmental footprint.
With certifications like ISO 9001 and IATF 16949 already in place and ISO 14001 and ISO 45001 certifications underway, the plant ensures adherence to the highest quality, safety, and environmental standards. Additionally, the facility has created hundreds of direct and indirect jobs while actively contributing to local empowerment through skill training and infrastructure development, benefiting the surrounding communities.
The facility is preparing to expand its product offerings with a wider range of premium and industrial-grade wires. This will include induction tempered wire, oil tempered wire, brass coated hose reinforced wire, low relaxation pre-stressed concrete (LRPC) wire, and tyre cord wire. These upcoming product lines will not only diversify the facility's capabilities but also enable it to cater to a broader array of industries, strengthening its position in the market and meeting the growing demand for high-quality, specialised wire products.
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